Home Applications and Technologies Technical Articles Basics of thermal sensor
Basics of thermal sensor

Various sensors

The sensors equivalent to the human’s five senses are shown below.

Organ

Perception

Motion

Sensors

Eye

Sense of sight

Look at things

Feel the light

Image sensor

Infrared sensor
Pyroelectric sensor
Photo-diode

Ear

Sense of hearing

Listen to the sound

Feel the vibration

Pressure sensor
Microphone
Strain gauge
(Strain sensor)

Nose

Sense of smell

Smell

Gas sensor
Humidity sensor

Tongue

Sense of taste

Feel the taste

Taste sensor

Skin

Sense of touch

<Feel the temperature>

Feel the pressure

Temperature sensor
Pressure sensor
Humidity sensor
Displacement sensor

Types of thermal sensor

Thermal sensors are categorized as shown in the figure below, and there are "non-contact type" that measures temperature by brightness, color and infrared intensity, and "contact type" that uses changes in thermoelectromotive force, electric resistance and magnetism. The most widely used of these is the "electrical" resistance thermal sensor, which is easy to convert into an electrical signal.

There are various types of resistance thermal sensors, such as resistance temperature detectors using Pt, linear resistors, thermistors. In the past, thermistors were widely used in many cases, but recently, more of linear resistors having linearity of temperature coefficient and platinum resistance thermometers are adopted due to requirements such as temperature measurement accuracy, long-term stability, and compatibility.

Temperature characteristics of resistance thermal sensor

The types of thermal sensors whose resistance changes with temperature are roughly classified into thermistors, linear resistors, and platinum resistance thermal sensors. The temperature characteristics of each are shown below.

Characteristics of thermal sensor

Resistance temperature detector(RTD)

Resistance temperature detectors have the characteristic that the resistance value increases linearly with increasing temperature. Platinum resistance thermometers are particularly excellent in linearity and long-term stability. They can be used over a wide temperature range and their resistance tolerance and T.C.R tolerance are highly accurate. The platinum resistance thermal sensors Pt100 (100Ω at 0 ºC) is used as a standard in JIS standard, and there are other variations within the range of 10Ω to 1kΩ.

・Resistance value change of the resistance temperature detectors is almost linear to the temperature
・Use metals such as platinum, nickel and copper
・Platinum has excellent stability and linearity and covers a wide temperature range.

Linear Resistors

Linear resistors have a characteristic that resistance increases linearly with increasing temperature, but they are not as accurate as platinum resistance thermal sensors. It has long been used for temperature compensation of motor windings, and in recent years it has also been used for temperature compensation of high-frequency circuits and displays.
・Uses a point where the resistance increases almost linearly with temperature.
・Uses the alloy of Nickel and Palladium.
・Various resistance values and T.C.R. can be selected.

Thermistor (PTC/NTC)

Thermistors are elements whose resistance varies with temperature. There are two types of thermistors: PTC type (positive characteristic), in which the resistance increases as the temperature increases, and NTC type (negative characteristic), in which the resistance decreases as the temperature increases.
The resistance value of PTC types increases rapidly at a certain temperature. These characteristics are used to protect semiconductors from overcurrent during thermal runaway.
The resistance value of NTC types decreases exponentially with increasing temperature, and is high at room temperature, and the amount of its change with temperature is large. NTC types are generally used in protection circuits for secondary batteries of smartphones and others and are used the most among temperature sensors. Since NTC thermistors have a relatively large aging variation, design considerations are required for equipment that requires long-term reliability.
Since the term thermistor generally refers to NTC type, NTC thermistors will be referred to as thermistors hereafter.

<Temperature characteristics of NTC thermistors>
The resistance value R at t°C is approximately given below
R=Ro・exp{B(1/T-1/To)}
R :Resistance value at temperature T (K)    * T(K) = t(℃)+ 273.15
Ro:Resistance value at temperature To (K)
B :This is called B constant and its unit is (K)
In the thermistor catalog, the resistance value at 25 ° C is described as Ro.

・Utilizing resistance temperature characteristics of semiconductors
・Is small and highly sensitive
・Has nonlinear resistance temperature change characteristics
・Large aging variation

Operating temperature range and accuracy

The operating temperature range and accuracy differ depending on the type of thermal sensor.

 
 

Comparison between resistance temperature detector and linear resistors

Resistance temperature detector

Features
・High linearity accuracy
 Example)Tolerance for temperature of Pt100
 ・Class A:±(0.15+0.002 |t| )℃
 ・Class B:±(0.3+0.005 |t| )℃
・Pt100 has been standardized
・Few options of resistance and T.C.R.
・To be used under a condition with low self-heating

チェック端子画像

Fig. Pt100 R-V Characteristic (Excerpted)

Temp.(℃)

0

-1

-2

-3

-4

-5

-6

-7

-8

-9

-50

82.04

81.67

81.31

80.94

80.58

80.22

 

 

 

 

-40

85.66

85.29

84.93

84.57

84.21

83.85

83.49

83.12

82.76

82.40

-30

89.26

88.90

88.54

88.18

87.82

87.46

87.10

86.74

86.38

86.02

-20

92.85

92.49

92.13

91.78

91.42

91.06

90.70

90.34

89.98

89.62

-10

96.43

96.07

95.72

95.36

95.00

94.64

94.29

93.93

93.57

93.21

0

100.00

99.64

99.29

98.93

98.57

98.22

97.86

97.50

97.15

96.79

Linear resistors

Features
・Low linearity accuracy
・Wide variety of resistance values
・Many variety of T.C.R.
・High power rating

T.C.R. (Linear resistors)

 

Temperature conversion error

The temperature characteristics of the linear resistor being different between Cold T.C.R. and Hot T.C.R. divided at 25 ºC.
The platinum resistance thermometers have stable T.C.R. within the operating temperature range.



Variation in temperature characteristics


Summary

Each thermal sensor has various characteristics. For temperature control and temperature measurement, it is necessary to understand the characteristics of each and use them properly.

 

Resistance temperature detector

Linear resistors

NTC thermistors

Pt(Platinum)

Other metals

Measurement accuracy

Excellent

Good

Poor

Fair

Stability

Excellent

Fair

Fair

Fair

Resolution
(Change of Resistance value/℃)

Fair

Fair

Fair

Excellent

Measuring temperature range

Good

Fair

Fair

Fair

Temperature measuring correction circuit

Unnecessary

Unnecessary

Necessary

Compatibility

Excellent

Good

Fair

Fair

Selectivity
(Resistance value & T.C.R.)

Poor

Fair

Excellent

Excellent

Application

Temperature measurement

Temperature measurement

Temperature compensation

Circuit protection

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